- Improved Toughness: The tempering process effectively reduces brittleness, enhancing the overall toughness and resistance to cracking under high stress.
- High-Performance Materials Compatibility: Accommodates a wide range of materials, making it versatile for diverse industrial applications.
- Precision Heat Treatment: Ensures consistent and precise heat treatment for each batch, optimizing the mechanical properties of components for critical applications.
- Optimized Production Efficiency: Semi-continuous operation maximizes throughput, allowing for efficient heat treatment of high volumes of components without sacrificing quality.
- Reduced Cycle Time: Faster processing times for carburising and tempering, improving overall production speed and reducing downtime.
- Cost-Effective Operation: Semi-continuous operation reduces energy consumption and operational costs, making it an economical choice for manufacturers.
- Heat Treatment for Complex Parts: Capable of processing a variety of complex shapes and sizes, ensuring flexibility for manufacturers working with diverse product portfolios.
The Semi-Continuous Sealed Quench Furnace by HIGHTEMP is a high-performance heat treatment solution, expertly designed for carburising/carbonitriding and tempering processes. It enhances surface hardness, wear resistance, and core toughness, making it the ideal choice for treating components such as gears, shafts, crankshafts, pins, bolts, fasteners, and bearings. Engineered to process material grades like Medium-Carbon Steels (EN8, EN9), Alloy Steels (EN19, EN24, SAE 4140), Low-Alloy Steels (16MnCr5, 20MnCr5, SAE 8620), and High-Carbon Steels (EN31), HIGHTEMP's furnace ensures superior durability and reliability. Trusted by industries including automotive, aerospace, and heavy machinery, this furnace delivers consistent, precise results while improving component performance and longevity.
Our Sealed Quench Furnace is ideal for the heat treatment of components like gears, shafts, crankshafts, pins, bolts, fasteners, and tool & die parts. It offers a controlled environment for carburising processes, which are critical for enhancing the mechanical properties of materials such as EN8, EN9, EN19, EN24, 16MnCr5, 20MnCr5, SAE 8620, and EN31. Carburising is used to add carbon to the surface of low-carbon steels to enhance their hardness and wear resistance, while keeping the core material tough and ductile. After carburising, tempering is performed to reduce brittleness and improve the toughness of the hardened surface. It also helps relieve internal stresses that may result from the quenching process. This furnace can perform other heat treatment processes, including hardening, carbonitriding, normalizing, nitrocarburizing, nitriding, austempering, neutral hardening, annealing, and bright hardening.
The Sealed Quench Furnace is a high-performance heat treatment system designed for austempering, carburising, and tempering. Ideal for components like gears, shafts, clutch plates, springs, fasteners, and crankshafts, it delivers superior wear resistance, toughness, and fatigue strength. Austempering is a specialized process that transforms steel into an ausferrite microstructure, enhancing toughness, wear resistance, and fatigue strength with minimal distortion. This makes it ideal for components that require superior mechanical performance. This furnace can perform other heat treatment processes, including hardening, carbonitriding, normalizing, nitrocarburizing, nitriding, neutral hardening, annealing, and bright hardening.
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